BASF Dahej Job vacancy for Production Plant Manager Position - EM EVS check now - industrialjob.in

Chemical Plant Interview Related Question & Answer

14 October

BASF Dahej Job vacancy for Production Plant Manager Position - EM EVS check now


BASF Dahej Job vacancy for Production Plant Manager Position - EM EVS check now 



BASF Dahej Job vacancy for Production Plant Manager Position - EM EVS check now 


Position: Plant Manager - EM-EVA

Location: Dahej 
Objectives of the Position         

Managing and Controlling production operation of Care Chemicals Plant and Engine Coolant Plant at Dahej

Controlling production and quality control processes and striving for excellence in safety, cost and quality

Managing production excellence projects, productivity and employee morale

 

Main Tasks

Identify, plan and provide resources required for carrying out production of Care Chemicals plant and engine coolant plant.

Identify and implement all actions to comply with statutory requirements applicable to Care Chemicals production operation and engine coolant operations

Generate target related to resource conservation, energy saving, waste minimization, and delegate down the line along with action plan

Lead and develop employees according to BASF guidelines and support employees in their development

Responsible for the area of Care Chemicals plant and engine coolant includes process plant, RM tank farm, FG tank farm, and drumming unit at warehouse

Establish and monitor the overall plant activities and perform for production schedules and quality standards according to finalized customers production requirements and business decisions. Ensure these activities operate within the agreed budget in a cost-effective manner, in areas such as operating expenditure, manpower etc.

Co-ordinate with relevant departments/functions to schedule and decide all the plant activities for production, maintenance, quality, shipping and receiving, and ensure the activities support the accomplishment of manufacturing objectives in time with quality and cost effectiveness

Establish and oversee the implementation of preventive maintenance and repairing programs thereby ensuring no interruption in production process and efficient use of machinery/equipment

Work closely with technology department at BASF SE, or other plant managers of Care Chemicals plant and engine coolant in the region for new products/process improvements and to solve troubled products

Identify, recommend and implement changes to improve productivity and reduce nonconformance and rework, implement and maintain production standard

Develop succession planning to improve work efficiency, quality and professional skills of the team member

Ensure operational consistency through use of training and development of SOPs

Comply with QM requirement and promote the awareness of quality, investigating and eliminating causes of errors, professionally deal with complaints and visit to the customer site if required along with marketing team

Initiate plans and processes which minimize manufacturing costs through effective utilization

Implement and maintain management systems like ISO9001/ISO14001/ISO50001/RCMS/RSPO/EFfCI GMP/AITF

Monitor plant utilization/downtime/ through Asset Effectiveness tool

Track and monitor the OpEx saving through OpEx Planner

Responsible for risk assessment of all process of EM plant

EHS Related

Identify, plan and implement all the required BASF EHS/RC directives/guidelines (all RC codes) applicable to Care Chemical and Engine Coolant plant production

Nominated as TDS responsible person – responsible for compliance with local and international rules and regulations, and to BASF standard, with respect to transportation and safety requirements

Responsible for implementing safety requirement in Care Chemicals and Engine Coolant plant

Responsible for implementing ‘Permit to Work’ system in Care Chemical and Engine Coolant plant

Plan and implement improvement projects identified from various audits, visits, directives, ideas from within BASF or outside. Furthermore, monitor the progress and report the same to the concerned

Establish communication with internal and external customer to maintain and improve overall operations efficiency

Act as a leading incident controller in case of emergency Care Chemical and Engine Coolant plant during general shift working hours (8.30 am to 5.00 pm)

Responsible for monitoring and compliance of statutory requirements related to environment i.e., stack monitoring, effluent discharge and hazardous waste

Establish the safety standards and preventive guidelines according to mandatory and responsible care requirements and co-ordinate to identify the common safety/health hazards inherent in the plant operations to implement preventive measures to eliminate the potential damages related to industrious hazards

Ensure monthly plant audits to identify processes that could result in potential non conformance

Continually improve safety records by addressing safety issues and employee safety attitudes. Incorporate plant cleanliness (5S) among plant personnel to maintain a working environment that supports production activities

Ensure that discharge parameters from the plant are within the statutory limits and health and hygiene of the plant personnel are well maintained

Supervise the establishment and maintenance of documentation system to keep updated rules/regulations and trainings, inspections and audit material/records to ensure that the EHS activities/responsible care are properly documented and filed according to the needs

Ensure training with regards to safety and procedures for the outsourced personnel where there is high attrition 

Minimum Education and Qualification Required for the Position

Education: B.E/B.Tech/B.SC with MBA

Working Experience (min required exp.): More than 15 years technical experience, plan. Operations management preferred. Experience, skills, and knowledge in various manufacturing disciplines including production, technology preferred

Technical & Professional Knowledge:  Good interpersonal, time management skills with ability to drive team and interact in a multiple hierarchical level. Continuous improvement techniques and methods including overall asset effectiveness, statistical techniques. Distributed control system operations/safety instrumented system function (SIS) for enhance safety of the operations. Competency in systemic approach and root cause analysis


How to apply

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